Blister Packing Machine | Clean Sealing – GMP Compliant | T&T MACHINERY

Blister Packing Machine CP-250 T&T features a robust frame structure made of 40mm solid steel plates coated with SUS 304, ensuring exceptional rigidity and durability. All product-contact parts are made of SUS 316L, meeting stringent hygienic standards for pharmaceutical production.

The machine is intelligently operated via a PLC control system combined with a 10-inch touchscreen HMI, supporting both PVC-Alu and Alu-Alu blister packaging with high flexibility. Equipped with advanced features such as printing registration, independent batch coding station, and safety acrylic enclosure, the CP-250 is a reliable and optimal packaging solution for modern production lines.

⭐ Introduction of Blister Packing Machine CP-250 T&T

✨ Configuration Highlights of Blister Packing Machine CP-250 T&T

🏗️ Ultra-rigid frame:
Constructed from 40mm solid steel plates, fully coated with SUS 304 for strength and aesthetics.

🛡️ High hygiene standard:
All product-contact parts are made of SUS 316L.

🧠 Smart control system:
PLC with 10-inch touchscreen HMI, supporting USB/SD data interface.

⚙️ Versatile operation:
Fully integrated stations including forming, sealing, indexing, cutting, and waste rewinding.

💊 Material flexibility:
Supports both PVC and aluminum foil (Alu-Alu forming system included).

🤝 Convenient feeding:
Manual brush-type tablet feeding tray made of SUS 316L.

🔍 High precision:
Equipped with printing registration and independent perforation (pre-cutting) station.

🔢 Professional batch coding system:

• Dedicated batch coding station
• Supports:
  • 200 forward codes for PVC-Alu
  • 200 reverse codes for Alu-Alu

🔒 Safety assurance:
Transparent acrylic safety enclosure for operator protection and easy monitoring.

🛠️ Flexible customization:
Optional PVC-Alu tooling set based on production requirements.

⭐ Operating Features of Blister Packing Machine CP-250 T&T

🔹 1. General Utilities & Design

✔️ Robust structure

• Solid steel frame with high rigidity
• Drive shaft with standard key and pin mechanism

✔️ User-friendly design

• Quick mold change with precise positioning pins
• Adjustable stations with vernier scales for accurate setup
• Servo-driven indexing with automatic parameter calculation

✔️ Stable & high-speed operation

• Special cam design for smooth running
• Heating plates automatically lift when stopped to prevent PVC deformation
• Direct-mounted gear motors for stability

✔️ Material & temperature control

• Adjustable PVC tension system
• Aluminum heating plates for precise temperature control

✔️ Modular design

• Standard machine + optional upgrades
• Easy future expansion

🔹 2. System Configuration

✔️ Feeding system

• PVC roll holder + guide rollers + motorized control
• Automatic stop & alarm when material runs out
• Similar system for aluminum foil

✔️ PVC heating system

• Upper & lower heating plates with aluminum heaters
• Non-stick surface coating
• Pneumatic lifting system

✔️ Forming station

• PVC forming with precision molds
• Integrated Alu-Alu forming (no need for station replacement)

✔️ Sealing station

• Aluminum heating system with uniform heat distribution
• Cooling system to prevent deformation

✔️ Indexing system

• Mitsubishi servo motor (1 kW)
• Stroke:
  • Min: 45 mm
  • Max: 140 mm
  • Accuracy: 0.01 mm

✔️ Cutting system

• Easy blade installation and precise positioning

✔️ Auxiliary systems

• Automatic waste rewinding
• Printing registration system
• USB/SD data export
• SCADA connectivity

🔹 3. Smart Control System

✔️ PLC + 10-inch HMI:

• Temperature control for each station
• Adjustable speed during operation
• Real-time stroke adjustment
• Cam angle monitoring
• Registration compensation

✔️ Flexible operation modes:

• Reverse running
• Jog mode
• Product counter

🔹 4. Safety & Protection

✔️ Automatic stop when:

• PVC/Alu runs out or breaks
• Air pressure loss
• Temperature sensor failure
• Overheating (>2%)
• Motor/servo/inverter faults
• Incorrect cam angle or misregistration
• Emergency stop activated

✔️ Warning (no stop):

• Cooling water temperature too high

🔹 5. Safety Features

• Emergency stop system (instant shutdown)
• Alarm light & buzzer
• Restart requires operator reset
• Thermal overload protection
• Industrial fuses for heating stations
• Grounding system for electrical safety
• No auto-restart after power failure

🔹 6. Batch Coding System

• Independent heated pneumatic station
• Easy adjustment and replacement
• Clear and high-quality printing
• Compatible with multiple tooling sets

🔹 7. Safety Enclosure

• Transparent acrylic cover
• Full protection of critical areas
• Safety switch → machine stops when door opens

🔹 8. Tooling & Accessories

✔️ PVC-Alu tooling set

• PVC forming mold
• Sealing molds
• Cutting tools
• Batch coding set

✔️ Alu-Alu tooling set

• Punch mold
• Forming mold
• Sealing molds
• Cutting tools
• Batch coding set

✔️ Batch codes

• 200 characters (PVC-Alu)
• 200 characters (Alu-Alu)

Video: T&T MACHINERY Blister Packing Machine CP-250

Introduction to the Blister Packing Machine

The Blister Packing Machine manufactured by T&T MACHINERY is a specialized device used in the pharmaceutical, nutraceutical, and various other industries to package products into blisters. It automatically seals capsules, tablets, and film-coated tablets into individual blister pockets, ensuring cleanliness, accurate counting, and convenience for both usage and distribution.

💡 Basic Operating Principle of the Blister Packing Machine

• Film Feeding (PVC/PVDC/Aluminum): The roll film is fed into the machine.

• Heating: The plastic film is heated to soften and formable condition.

• Forming: The forming mold creates individual blister pockets.

• Product Feeding: Tablets or capsules are automatically filled into each pocket.

• Sealing: Aluminum foil or plastic film is sealed onto the blister surface.

• Cutting: The machine automatically cuts the blister sheets to the desired size.

📦 Benefits of Using a Blister Packing Machine

• Ensures products are tightly sealed, preventing contamination, dust, and moisture.

• Allows easy counting and distribution of products.

• Enhances the professionalism and appearance of the packaging.

• Suitable for large-scale GMP-compliant production lines.