CX-100L Herbal extractor & concentrator system | high efficiency, cost saving | T&T MACHINERY

T&T MACHINERY | GMP-STANDARD
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CX-100L Herbal extractor & concentrator system

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  • Video: Herbal extractor & concentrator system CX-0.1/25 is manufactured by T&T MACHINERY installed at  Nam Cần Thơ  University 

     

    Introduction to the Herbal Extractor and Concentrator System

    The Herbal Extractor and Concentrator System is specialized equipment used in the pharmaceutical, traditional medicine, and functional food industries. It extracts active ingredients from medicinal herbs and then concentrates the extract to obtain a solution with a high concentration of active compounds, saving solvents and improving production efficiency.

    Main Components

    • Extraction Tank: Heats the herbs with solvents (such as water, ethanol, methanol, etc.) to extract the active ingredients.

    • Condenser: Cools down the vaporized solvent and condenses it back into liquid form.

    • Solvent Recovery Tank: Collects the condensed solvent for reuse in the extraction process.

    • Concentrator: After extraction, the solution is transferred to the concentrator (usually a vacuum concentrator), which evaporates part of the solvent, thickening the extract without damaging heat-sensitive active ingredients.

    • Vacuum Pump: Lowers the pressure to reduce the boiling point, allowing extraction and concentration at lower temperatures, thus protecting sensitive compounds.

    • Automatic Control System: Monitors and adjusts temperature, pressure, and processing time.

    Working Principle

    • Extraction:
      The herbs are cooked in the solvent → active compounds dissolve into the solvent → forming the herbal extract solution.

    • Solvent Recovery:
      The solvent vapor is cooled down → condensed back into liquid → collected and circulated back to the extraction tank for reuse, saving solvent and reducing environmental impact.

    • Concentration:
      The extract solution is transferred to the concentrator → excess water or solvent is evaporated under reduced pressure → producing a concentrated extract with a high content of active ingredients.

  • Product information

    CX-100L Herbal extractor & concentrator system by T&T MACHINERY is manufactured with advanced Japanese technology, designed to save solvents, preserve active ingredients, and operate fully automatically according to GMP standards.

    "The circulating extraction and concentration system (T&T) operates under vacuum conditions, at a negative pressure of 50 Pa and a low temperature of 55–60°C. This helps preserve the active compounds in medicinal herbs, ensuring therapeutic efficacy, shortening extraction time to only 2–3 hours, and maintaining safety when using alcohol as a solvent.

    In contrast, conventional extraction and concentration systems require 2–3 days of processing time, operate at higher temperatures, and expose materials to prolonged heat, leading to degradation of active ingredients and loss of medicinal value."

    Tipharco

    Video: CX-100L Herbal extractor & concentrator system is manufactured by T&T MACHINERY and installed at Nam Cần Thơ University

    ⭐ Advantages of the CX-100L Herbal extractor & concentrator system

    1. 🏯 Advanced Japanese Technology

    The system applies modern extraction and concentration technology from Japan, ensuring excellent stability and maximum efficiency.
    It is compatible with both 70° ethanol and water solvents for flexible applications.

    T&T MACHINERY CX-100L Herbal extractor & concentrator system
    T&T MACHINERY CX-100L Herbal extractor & concentrator system

     2. 💧 Maximum Active Compound Extraction

    Medicinal herbs are repeatedly exposed to fresh solvent, allowing thorough extraction of valuable active ingredients and significantly improving recovery yield.

     

    Ha thu o extract made by CX-100L Herbal extractor & concentrator system
    Hà Thủ Ô Hatodo Extract
    TraLavang instant tea made by CX-100L Herbal extractor & concentrator system
    Lavang Quảng Trị Instant tea
    Hà Thủ Ô Extract và Trà Lavang instant tea made by T&T MACHINERY CX-100L Herbal extractor & concentrator system

    3. ♻️ Solvent Recovery & Cost Saving

    The system is capable of recovering solvent after extraction, significantly reducing solvent consumption, lowering production costs, and minimizing environmental impact.


    4. 🌿 Recovery of Valuable Essential Oils

    In addition to extracting active ingredients, the system can also recover natural essential oils from medicinal herbs, enhancing the value of the final product.


    5. 💸 Reduced Production Costs

    Compared to conventional extraction technologies, this system helps lower production costs through optimized processing time, and reduced raw material and energy consumption.

    🔍 Learn more: The production of herbal capsules for insomnia treatment

    6. 🌡️ Low-Temperature Extraction — Protecting Active Ingredients

    The extraction process operates at low temperatures (50 – 70 °C) to prevent degradation of heat-sensitive compounds, ensuring high bioavailability in the final product.

    🔍 Learn more: the TraLavang Quảng Trị instant tea production line

    7. 🔒 Closed Vacuum Environment

    The entire extraction and concentration process takes place in a sealed vacuum environment, preventing external contamination and ensuring product purity and hygiene.

     

    8. 🚿 Efficient Removal of Unwanted Impurities

    The system can effectively remove unwanted substances such as mucilage, gums, and non-pharmacological components, resulting in higher purity extracts.


    9. ⏱️ Fast Extraction & Concentration Time

    The optimized process allows completion of both extraction and concentration within a single work shift, boosting overall system productivity.

    🔍 Learn more: Red Polygonum Multiflorum Extraction Technology


    10. 🛡️ High-Quality International-Standard Materials

    All contact parts are made of high-grade SUS 304 stainless steel, complying with international GMP standards.
    This ensures durability, hygiene, and long service life of the equipment.


    11. 🤖 Fully Automatic PLC Control

    The entire system is controlled by a PLC programmable controller, providing precise operation, stable performance, and minimizing human error.


    12. 📱 10-Inch Touchscreen with Vietnamese Interface

    CX-100L Herbal extractor & concentrator system equipped with a 10-inch color touchscreen featuring a user-friendly Vietnamese interface, the system allows operators to easily control and monitor the process.


    13. 🔥 Steam Heating — Energy Efficient & Safe

    The system uses steam heating, ensuring safe operation while saving energy costs.

     

    Key customers using T&T MACHINERY Herbal extractor & concentrator system

    • Nam Hà Pharma 
    • HATAPHAR Pharmaceutical JSC
    • Quế Lâm Pharma
    • LADOPHAR Pharmaceutical JSC
    • Bình Định Pharmaceutical and Medical Equipment Company
    • Vietnam Agarwood Manufacturing Co., Ltd.
    • Fitopharma
    • Khang Minh Pharma
    • Hoàn Ngọc 7 Nga Tây Ninh
    • Phuoc Sanh Oriental Medicine Co.
    • VINA REISHI Herbal JSC
    • Saigon Anpha Bird’s Nest JSC
    • Viet Pharmaceutical JSC
    • Nam Can Tho University – Institute of Medicinal Research
    • Quảng Trị Province Department of Science and Technology
    • Quảng Bình Center for Science and Technology Application and Statistics
    • TIPHARCO Pharmaceutical JSC
    • Givaudan - Golden Frog Co. 
    • Cao Bang Department of Science and Technology – Quan Dao Co., Ltd.
    • NIBIFA Pharmaceutical JSC
    • HEROPHARMA Oriental Medicine Pharmaceutical JSC
    • Ho Chi Minh City Traditional Medicine Hospital
    • v..v
       

     

    Technical specifications of CX-100L Herbal extractor & concentrator system

    Model

    Extract vessel volume (L)

    Herbal material (kg)

    Evaporation and condensation capacity (kg/h)

    Extraction time (hours)

    Temperature in the extraction and concentration vessel (oC)

    CX-50

    50

    5-10

    20

    6-8

     

    Water:70-80 oC

    Alcohol:  50-60oC

    CX-100

    100

    10-15

    25

    6-8

     

    Water:70-80 oC

    Alcohol:  50-60oC

    CX-200

    200

    20-40

    50

    6-8

     

    Water:70-80 oC

    Alcohol:  50-60oC

    CX-300

    300

    30-60

    75

    6-8

     

    Water:70-80 oC

    Alcohol:  50-60oC

    CX-500

    500

    50-100

    125

    6-8

     

    Water:70-80 oC

    Alcohol:  50-60oC

    CX-1000

    1000

    100-200

    250

    6-8

     

    Water:70-80 oC

    Alcohol:  50-60oC

    CX-1250

    1250

    125-250

    300

    6-8

     

    Water:70-80 oC

    Alcohol:  50-60oC

    CX-1500

    1500

    150-300

    350

    6-8

     

    Water:70-80 oC

    Alcohol:  50-60oC

    CX-2000

    2000

    200-400

    500

    6-8

     

    Water:70-80 oC

    Alcohol:  50-60oC

    CX-4000

    4000

    300-600

    750

    6-8

     

    Water:70-80 oC

    Alcohol:  50-60oC

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