Fluid Bed Dryer Granulator | Fast Drying & Uniform Granulation | T&T MACHINERY

Video: Fluid bed dryer granulator FBDG-150

Introduction – Fluid Bed Dryer Granulator

Main components:

• Drying Chamber:
  This is the main part where the fluid bed process occurs. The chamber is usually made of stainless steel, ensuring heat resistance and corrosion protection. It includes a mesh or perforated plate that supports the product and allows hot air to pass through.

• Blower System:
  Generates high-pressure airflow to keep the material in a fluidized state. The blower is equipped with filters to ensure clean air enters the drying chamber.

• Heater:
  Usually consists of electric heaters or gas burners to heat the air before it enters the chamber.

• Spray System:
  Used to spray binder solutions or other liquids onto the powder particles, aiding in granulation. Depending on the design, top-spray or bottom-spray nozzles can be used.

• Exhaust Air Filter:
  Removes dust and fine particles before releasing air into the environment, ensuring compliance with environmental standards.

• Control Panel:
  Allows operators to monitor and control process parameters such as temperature, airflow, spray rate, and drying time.

• Product Discharge:
  The outlet where the dried or granulated product is collected after processing.

Working Principle:

• Fluidization:
  Hot air is blown through the product bed, creating a “fluidized” state where particles behave like a fluid.

• Drying:
  The hot air evaporates moisture from the material, reducing the moisture content to the desired level.

• Granulation:
  Binder solution is sprayed during fluidization, causing powder particles to agglomerate and form uniform granules.

Applications of Fluid Bed Dryer Granulator:

• Pharmaceutical Industry:

  • Granulating powders for tablet or capsule production.

  • Drying granules or pharmaceutical raw materials to the required moisture level.

  • Coating tablets or granules for protection or controlled drug release.

• Food Industry:

  • Drying food powders, grains, and spices.

  • Granulating products such as milk powder, nutritional powders, and functional food granules.

• Chemical & Cosmetic Industry:

  • Drying and granulating powdered chemicals such as base powders and fillers.

Video: Fluid bed dryer granulator FBDG-150

Introduction – Fluid Bed Dryer Granulator

Main components:

• Drying Chamber:
  This is the main part where the fluid bed process occurs. The chamber is usually made of stainless steel, ensuring heat resistance and corrosion protection. It includes a mesh or perforated plate that supports the product and allows hot air to pass through.

• Blower System:
  Generates high-pressure airflow to keep the material in a fluidized state. The blower is equipped with filters to ensure clean air enters the drying chamber.

• Heater:
  Usually consists of electric heaters or gas burners to heat the air before it enters the chamber.

• Spray System:
  Used to spray binder solutions or other liquids onto the powder particles, aiding in granulation. Depending on the design, top-spray or bottom-spray nozzles can be used.

• Exhaust Air Filter:
  Removes dust and fine particles before releasing air into the environment, ensuring compliance with environmental standards.

• Control Panel:
  Allows operators to monitor and control process parameters such as temperature, airflow, spray rate, and drying time.

• Product Discharge:
  The outlet where the dried or granulated product is collected after processing.

Working Principle:

• Fluidization:
  Hot air is blown through the product bed, creating a “fluidized” state where particles behave like a fluid.

• Drying:
  The hot air evaporates moisture from the material, reducing the moisture content to the desired level.

• Granulation:
  Binder solution is sprayed during fluidization, causing powder particles to agglomerate and form uniform granules.

Applications of Fluid Bed Dryer Granulator:

• Pharmaceutical Industry:

  • Granulating powders for tablet or capsule production.

  • Drying granules or pharmaceutical raw materials to the required moisture level.

  • Coating tablets or granules for protection or controlled drug release.

• Food Industry:

  • Drying food powders, grains, and spices.

  • Granulating products such as milk powder, nutritional powders, and functional food granules.

• Chemical & Cosmetic Industry:

  • Drying and granulating powdered chemicals such as base powders and fillers.

Video: Fluid bed dryer granulator FBDG-100

Introduction – Fluid Bed Dryer Granulator

Main components:

• Drying Chamber:
  This is the main part where the fluid bed process occurs. The chamber is usually made of stainless steel, ensuring heat resistance and corrosion protection. It includes a mesh or perforated plate that supports the product and allows hot air to pass through.

• Blower System:
  Generates high-pressure airflow to keep the material in a fluidized state. The blower is equipped with filters to ensure clean air enters the drying chamber.

• Heater:
  Usually consists of electric heaters or gas burners to heat the air before it enters the chamber.

• Spray System:
  Used to spray binder solutions or other liquids onto the powder particles, aiding in granulation. Depending on the design, top-spray or bottom-spray nozzles can be used.

• Exhaust Air Filter:
  Removes dust and fine particles before releasing air into the environment, ensuring compliance with environmental standards.

• Control Panel:
  Allows operators to monitor and control process parameters such as temperature, airflow, spray rate, and drying time.

• Product Discharge:
  The outlet where the dried or granulated product is collected after processing.

Working Principle:

• Fluidization:
  Hot air is blown through the product bed, creating a “fluidized” state where particles behave like a fluid.

• Drying:
  The hot air evaporates moisture from the material, reducing the moisture content to the desired level.

• Granulation:
  Binder solution is sprayed during fluidization, causing powder particles to agglomerate and form uniform granules.

Applications of Fluid Bed Dryer Granulator:

• Pharmaceutical Industry:

  • Granulating powders for tablet or capsule production.

  • Drying granules or pharmaceutical raw materials to the required moisture level.

  • Coating tablets or granules for protection or controlled drug release.

• Food Industry:

  • Drying food powders, grains, and spices.

  • Granulating products such as milk powder, nutritional powders, and functional food granules.

• Chemical & Cosmetic Industry:

  • Drying and granulating powdered chemicals such as base powders and fillers.

Video: Fluid bed dryer granulator FBDG-100

Introduction – Fluid Bed Dryer Granulator

Main components:

• Drying Chamber:
  This is the main part where the fluid bed process occurs. The chamber is usually made of stainless steel, ensuring heat resistance and corrosion protection. It includes a mesh or perforated plate that supports the product and allows hot air to pass through.

• Blower System:
  Generates high-pressure airflow to keep the material in a fluidized state. The blower is equipped with filters to ensure clean air enters the drying chamber.

• Heater:
  Usually consists of electric heaters or gas burners to heat the air before it enters the chamber.

• Spray System:
  Used to spray binder solutions or other liquids onto the powder particles, aiding in granulation. Depending on the design, top-spray or bottom-spray nozzles can be used.

• Exhaust Air Filter:
  Removes dust and fine particles before releasing air into the environment, ensuring compliance with environmental standards.

• Control Panel:
  Allows operators to monitor and control process parameters such as temperature, airflow, spray rate, and drying time.

• Product Discharge:
  The outlet where the dried or granulated product is collected after processing.

Working Principle:

• Fluidization:
  Hot air is blown through the product bed, creating a “fluidized” state where particles behave like a fluid.

• Drying:
  The hot air evaporates moisture from the material, reducing the moisture content to the desired level.

• Granulation:
  Binder solution is sprayed during fluidization, causing powder particles to agglomerate and form uniform granules.

Applications of Fluid Bed Dryer Granulator:

• Pharmaceutical Industry:

  • Granulating powders for tablet or capsule production.

  • Drying granules or pharmaceutical raw materials to the required moisture level.

  • Coating tablets or granules for protection or controlled drug release.

• Food Industry:

  • Drying food powders, grains, and spices.

  • Granulating products such as milk powder, nutritional powders, and functional food granules.

• Chemical & Cosmetic Industry:

  • Drying and granulating powdered chemicals such as base powders and fillers.

Video: T&T MACHINERY Fluid Bed Dryer Granulator FBDG-100V

Introduction – Fluid Bed Dryer Granulator

Main components:

• Drying Chamber:
  This is the main part where the fluid bed process occurs. The chamber is usually made of stainless steel, ensuring heat resistance and corrosion protection. It includes a mesh or perforated plate that supports the product and allows hot air to pass through.

• Blower System:
  Generates high-pressure airflow to keep the material in a fluidized state. The blower is equipped with filters to ensure clean air enters the drying chamber.

• Heater:
  Usually consists of electric heaters or gas burners to heat the air before it enters the chamber.

• Spray System:
  Used to spray binder solutions or other liquids onto the powder particles, aiding in granulation. Depending on the design, top-spray or bottom-spray nozzles can be used.

• Exhaust Air Filter:
  Removes dust and fine particles before releasing air into the environment, ensuring compliance with environmental standards.

• Control Panel:
  Allows operators to monitor and control process parameters such as temperature, airflow, spray rate, and drying time.

• Product Discharge:
  The outlet where the dried or granulated product is collected after processing.

Working Principle:

• Fluidization:
  Hot air is blown through the product bed, creating a “fluidized” state where particles behave like a fluid.

• Drying:
  The hot air evaporates moisture from the material, reducing the moisture content to the desired level.

• Granulation:
  Binder solution is sprayed during fluidization, causing powder particles to agglomerate and form uniform granules.

Applications of Fluid Bed Dryer Granulator:

• Pharmaceutical Industry:

  • Granulating powders for tablet or capsule production.

  • Drying granules or pharmaceutical raw materials to the required moisture level.

  • Coating tablets or granules for protection or controlled drug release.

• Food Industry:

  • Drying food powders, grains, and spices.

  • Granulating products such as milk powder, nutritional powders, and functional food granules.

• Chemical & Cosmetic Industry:

  • Drying and granulating powdered chemicals such as base powders and fillers.

Video: T&T MACHINERY Fluid Bed Dryer Granulator FBDG-60 installed at An Phu Khang Cosmeceuticals Corp. 

Fluid Bed Dryer Granulator FBDG-60 manufactured by T&T MACHINERY is designed according to EU and WHO-GMP standards, meets Atex safety requirements, and helps save both production time and costs.

Introduction – Fluid Bed Dryer Granulator

Main components:

• Drying Chamber:
  This is the main part where the fluid bed process occurs. The chamber is usually made of stainless steel, ensuring heat resistance and corrosion protection. It includes a mesh or perforated plate that supports the product and allows hot air to pass through.

• Blower System:
  Generates high-pressure airflow to keep the material in a fluidized state. The blower is equipped with filters to ensure clean air enters the drying chamber.

• Heater:
  Usually consists of electric heaters or gas burners to heat the air before it enters the chamber.

• Spray System:
  Used to spray binder solutions or other liquids onto the powder particles, aiding in granulation. Depending on the design, top-spray or bottom-spray nozzles can be used.

• Exhaust Air Filter:
  Removes dust and fine particles before releasing air into the environment, ensuring compliance with environmental standards.

• Control Panel:
  Allows operators to monitor and control process parameters such as temperature, airflow, spray rate, and drying time.

• Product Discharge:
  The outlet where the dried or granulated product is collected after processing.

Working Principle:

• Fluidization:
  Hot air is blown through the product bed, creating a “fluidized” state where particles behave like a fluid.

• Drying:
  The hot air evaporates moisture from the material, reducing the moisture content to the desired level.

• Granulation:
  Binder solution is sprayed during fluidization, causing powder particles to agglomerate and form uniform granules.

Applications of Fluid Bed Dryer Granulator:

• Pharmaceutical Industry:

  • Granulating powders for tablet or capsule production.

  • Drying granules or pharmaceutical raw materials to the required moisture level.

  • Coating tablets or granules for protection or controlled drug release.

• Food Industry:

  • Drying food powders, grains, and spices.

  • Granulating products such as milk powder, nutritional powders, and functional food granules.

• Chemical & Cosmetic Industry:

  • Drying and granulating powdered chemicals such as base powders and fillers.

The Fluid Bed Dryer Granulator FBDG-20 manufactured by T&T MACHINERY is designed according to EU and WHO-GMP standards, meets Atex safety requirements, and helps save both production time and costs.

Video: T&T MACHINERY Fluid Bed Dryer Granulator FBDG-20

Introduction – Fluid Bed Dryer Granulator

Main components:

• Drying Chamber:
  This is the main part where the fluid bed process occurs. The chamber is usually made of stainless steel, ensuring heat resistance and corrosion protection. It includes a mesh or perforated plate that supports the product and allows hot air to pass through.

• Blower System:
  Generates high-pressure airflow to keep the material in a fluidized state. The blower is equipped with filters to ensure clean air enters the drying chamber.

• Heater:
  Usually consists of electric heaters or gas burners to heat the air before it enters the chamber.

• Spray System:
  Used to spray binder solutions or other liquids onto the powder particles, aiding in granulation. Depending on the design, top-spray or bottom-spray nozzles can be used.

• Exhaust Air Filter:
  Removes dust and fine particles before releasing air into the environment, ensuring compliance with environmental standards.

• Control Panel:
  Allows operators to monitor and control process parameters such as temperature, airflow, spray rate, and drying time.

• Product Discharge:
  The outlet where the dried or granulated product is collected after processing.

Working Principle:

• Fluidization:
  Hot air is blown through the product bed, creating a “fluidized” state where particles behave like a fluid.

• Drying:
  The hot air evaporates moisture from the material, reducing the moisture content to the desired level.

• Granulation:
  Binder solution is sprayed during fluidization, causing powder particles to agglomerate and form uniform granules.

Applications of Fluid Bed Dryer Granulator:

• Pharmaceutical Industry:

  • Granulating powders for tablet or capsule production.

  • Drying granules or pharmaceutical raw materials to the required moisture level.

  • Coating tablets or granules for protection or controlled drug release.

• Food Industry:

  • Drying food powders, grains, and spices.

  • Granulating products such as milk powder, nutritional powders, and functional food granules.

• Chemical & Cosmetic Industry:

  • Drying and granulating powdered chemicals such as base powders and fillers.

The automatic fluid bed dryer FBD-200 manufactured by T&T MACHINERY is built in compliance with WHO-GMP standards and installed at NAM HÀ Pharma.

Video: Automatic Fluid bed dryer FBD-200 manufactured by T&T MACHINERY installed at NAM HA PHARMA 

Introduction to Automatic Fluid Bed Dryer

Main Components:

1. Drying Chamber
   This is the core section where the fluidization process occurs. The chamber is usually made of stainless steel, ensuring heat resistance and corrosion protection.
   It includes a perforated plate or mesh that holds the material while allowing hot air to pass through.

2. Blower System
   Generates a high-pressure airflow to move the material and create the fluidized state.
   The blower is equipped with filters to ensure clean air before entering the drying chamber.

3. Heater
   Typically an electric resistance or gas-fired system, it heats the air before being introduced into the drying chamber.

4. Exhaust Air Filter
   Removes dust and fine particles from the exhaust air before releasing it into the environment, ensuring compliance with environmental standards.

5. Control Panel
   Allows operation and monitoring of the drying process. Operators can adjust parameters such as temperature, airflow, spray rate, and drying time.

6. Product Discharge
   The outlet where the dried material is collected after the drying process is completed.

Working Principle:

1. Hot Air Flow
   Air is heated by the heater and blown into the drying chamber through the perforated plate.

2. Fluidization
   As the hot air passes through the material bed, particles are suspended and move freely, creating a "fluidized" state. In this condition:

• Hot air evenly contacts each particle, ensuring fast and uniform drying.

• Moisture within the material evaporates due to high temperature.

3. Exhaust Air Filtration
   Dust-laden air passes through the exhaust filter to capture fine particles before being released into the environment.

4. Product Collection
   Once the desired moisture level is achieved, the dried product is discharged through the outlet system.

Applications:

1. Pharmaceutical Industry
   Drying pharmaceutical raw materials (powders, granules) before tablet compression or capsule filling.

2. Food Industry
   Drying food powders such as milk powder, seasoning powder, and cereals.

3. Chemical Industry
   Drying chemical powders, additives, or catalysts.

4. Cosmetic Industry
   Drying cosmetic ingredients such as base powders and fine compounds.

Video: Automatic Fluid bed dryer FBD-60

Introduction to Automatic Fluid Bed Dryer

Main Components:

1. Drying Chamber
   This is the core section where the fluidization process occurs. The chamber is usually made of stainless steel, ensuring heat resistance and corrosion protection.
   It includes a perforated plate or mesh that holds the material while allowing hot air to pass through.

2. Blower System
   Generates a high-pressure airflow to move the material and create the fluidized state.
   The blower is equipped with filters to ensure clean air before entering the drying chamber.

3. Heater
   Typically an electric resistance or gas-fired system, it heats the air before being introduced into the drying chamber.

4. Exhaust Air Filter
   Removes dust and fine particles from the exhaust air before releasing it into the environment, ensuring compliance with environmental standards.

5. Control Panel
   Allows operation and monitoring of the drying process. Operators can adjust parameters such as temperature, airflow, spray rate, and drying time.

6. Product Discharge
   The outlet where the dried material is collected after the drying process is completed.

Working Principle:

1. Hot Air Flow
   Air is heated by the heater and blown into the drying chamber through the perforated plate.

2. Fluidization
   As the hot air passes through the material bed, particles are suspended and move freely, creating a "fluidized" state. In this condition:

• Hot air evenly contacts each particle, ensuring fast and uniform drying.

• Moisture within the material evaporates due to high temperature.

3. Exhaust Air Filtration
   Dust-laden air passes through the exhaust filter to capture fine particles before being released into the environment.

4. Product Collection
   Once the desired moisture level is achieved, the dried product is discharged through the outlet system.

Applications:

1. Pharmaceutical Industry
   Drying pharmaceutical raw materials (powders, granules) before tablet compression or capsule filling.

2. Food Industry
   Drying food powders such as milk powder, seasoning powder, and cereals.

3. Chemical Industry
   Drying chemical powders, additives, or catalysts.

4. Cosmetic Industry
   Drying cosmetic ingredients such as base powders and fine compounds.

Video: Fluid bed dryer & granulator FBDG-50 T&T MACHINERY

Introduction to Automatic Fluid Bed Dryer

Main Components:

1. Drying Chamber
   This is the core section where the fluidization process occurs. The chamber is usually made of stainless steel, ensuring heat resistance and corrosion protection.
   It includes a perforated plate or mesh that holds the material while allowing hot air to pass through.

2. Blower System
   Generates a high-pressure airflow to move the material and create the fluidized state.
   The blower is equipped with filters to ensure clean air before entering the drying chamber.

3. Heater
   Typically an electric resistance or gas-fired system, it heats the air before being introduced into the drying chamber.

4. Exhaust Air Filter
   Removes dust and fine particles from the exhaust air before releasing it into the environment, ensuring compliance with environmental standards.

5. Control Panel
   Allows operation and monitoring of the drying process. Operators can adjust parameters such as temperature, airflow, spray rate, and drying time.

6. Product Discharge
   The outlet where the dried material is collected after the drying process is completed.

Working Principle:

1. Hot Air Flow
   Air is heated by the heater and blown into the drying chamber through the perforated plate.

2. Fluidization
   As the hot air passes through the material bed, particles are suspended and move freely, creating a "fluidized" state. In this condition:

• Hot air evenly contacts each particle, ensuring fast and uniform drying.

• Moisture within the material evaporates due to high temperature.

3. Exhaust Air Filtration
   Dust-laden air passes through the exhaust filter to capture fine particles before being released into the environment.

4. Product Collection
   Once the desired moisture level is achieved, the dried product is discharged through the outlet system.

Applications:

1. Pharmaceutical Industry
   Drying pharmaceutical raw materials (powders, granules) before tablet compression or capsule filling.

2. Food Industry
   Drying food powders such as milk powder, seasoning powder, and cereals.

3. Chemical Industry
   Drying chemical powders, additives, or catalysts.

4. Cosmetic Industry
   Drying cosmetic ingredients such as base powders and fine compounds.