Video: Fluid bed dryer granulator FBDG-100
Main components:
Drying Chamber:
This is the main part where the fluid bed process occurs. The chamber is usually made of stainless steel, ensuring heat resistance and corrosion protection. It includes a mesh or perforated plate that supports the product and allows hot air to pass through.
Blower System:
Generates high-pressure airflow to keep the material in a fluidized state. The blower is equipped with filters to ensure clean air enters the drying chamber.
Heater:
Usually consists of electric heaters or gas burners to heat the air before it enters the chamber.
Spray System:
Used to spray binder solutions or other liquids onto the powder particles, aiding in granulation. Depending on the design, top-spray or bottom-spray nozzles can be used.
Exhaust Air Filter:
Removes dust and fine particles before releasing air into the environment, ensuring compliance with environmental standards.
Control Panel:
Allows operators to monitor and control process parameters such as temperature, airflow, spray rate, and drying time.
Product Discharge:
The outlet where the dried or granulated product is collected after processing.
Fluidization:
Hot air is blown through the product bed, creating a “fluidized” state where particles behave like a fluid.
Drying:
The hot air evaporates moisture from the material, reducing the moisture content to the desired level.
Granulation:
Binder solution is sprayed during fluidization, causing powder particles to agglomerate and form uniform granules.
Pharmaceutical Industry:
Granulating powders for tablet or capsule production.
Drying granules or pharmaceutical raw materials to the required moisture level.
Coating tablets or granules for protection or controlled drug release.
Food Industry:
Drying food powders, grains, and spices.
Granulating products such as milk powder, nutritional powders, and functional food granules.
Chemical & Cosmetic Industry:
Drying and granulating powdered chemicals such as base powders and fillers.
Fluid Bed Dryer Granulator FBDG-120 manufactured by T&T MACHINERY is designed according to EU and WHO-GMP standards, meets Atex safety requirements, and helps save both production time and costs.
"The (T&T) fluid bed dryer granulator is fully automated with PLC control and a modern touchscreen interface, ...ensuring long-term product stability."
- Tipharco
High Efficiency:
Fast and uniform drying thanks to the even distribution of hot air through the material.
Uniform fluidization and mixing of granules, rapid drying, and no need for manual turning during the process.
Reduced Production Time and Cost:
Drying and granulation are performed in the same equipment, saving both time and operating costs.
Quality Preservation:
Prevents degradation or property changes of heat-sensitive materials.
Sampling can be done at any time without stopping the machine.
Energy Saving:
The hot air filtration and recirculation system reduces energy consumption and operating costs.
Easy Cleaning and Maintenance:
Designed according to WHO-GMP standards.
Entire machine made of SUS 304; product-contact parts made of SUS 316L (EU standard).
All components are detachable for easy cleaning and maintenance.
Environmentally Friendly:
Exhaust air filtration system minimizes environmental impact.
ATEX Explosion-Proof Design:
Explosion relief door to ensure safety in case of sudden pressure increase with ATEX certification (optional)
Fully Automatic Control System of Fluid Bed Dryer Granulator FBDG-120:
Smart PLC control program.
High-quality Japanese touchscreen interface.
👉 Learn more: Many models of T&T MACHINERY Fluid bed dryer granulators
HATAPHAR – Ha Tay Pharmaceutical JSC
IMEXPHARM Pharmaceutical JSC
S.PHARM Pharmaceutical JSC
NAMHA Pharmaceutical JSC
VIDIPHA Central Pharmaceutical JSC
VACOPHARM Pharmaceutical JSC
IMC International Medical Consultant Co., Ltd.
DAVIPHARM – A member of Adamed Group
MEBIPHAR – Pharmaceutical & Medical Biology JSC
ABBOTT Health Care Vietnam Co., Ltd.
HEROPHARM – Dong Duoc 5 Pharmaceutical JSC
LADOPHAR – Lam Dong Pharmaceutical JSC
MEDIPHARCO Pharmaceutical JSC
APIMED Pharmaceutical JSC
Thanh Phat Pharmaceutical JSC
…and many other leading pharmaceutical manufacturers.
|
Model |
Capacity (Kg/batch) |
Volume (L) |
Suction fan (Kw) |
Resistor (Kw) |
|
FBDG-5 |
5 |
22 |
4 |
6 |
|
FBDG-10 |
10 |
30 |
5.5 |
18 |
|
FBDG-20 |
20 |
100 |
11.2 |
24 |
|
FBDG-50HT |
50 |
150 |
11.2 |
36 |
|
FBD-60 |
60 |
210 |
15 |
36 |
|
FBDG-60 |
60 |
210 |
15 |
36 |
|
FBDG-100V |
100 |
300 |
18.5 |
54 |
|
FBDG-120 |
120 |
420 |
18.5 |
54 |
|
FBDG-150 |
150 |
450 |
22 |
54 |
|
FBDG-200 |
200 |
670 |
22 |
66 |
|
FBD-200 |
200 |
670 |
22 |
66 |