Fluid Bed Dryer Granulator FBDG-200 | GMP standard, high efficiency, uniform granulation

T&T MACHINERY | GMP-STANDARD
0903.845.108 - 0909.877.646 - 039.88888.39

Fluid Bed Dryer Granulator FBDG-200

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  • Video: Fluid bed dryer granulator FBDG-150

     

    Introduction – Fluid Bed Dryer Granulator

    Main components:

    • Drying Chamber:
      This is the main part where the fluid bed process occurs. The chamber is usually made of stainless steel, ensuring heat resistance and corrosion protection. It includes a mesh or perforated plate that supports the product and allows hot air to pass through.

    • Blower System:
      Generates high-pressure airflow to keep the material in a fluidized state. The blower is equipped with filters to ensure clean air enters the drying chamber.

    • Heater:
      Usually consists of electric heaters or gas burners to heat the air before it enters the chamber.

    • Spray System:
      Used to spray binder solutions or other liquids onto the powder particles, aiding in granulation. Depending on the design, top-spray or bottom-spray nozzles can be used.

    • Exhaust Air Filter:
      Removes dust and fine particles before releasing air into the environment, ensuring compliance with environmental standards.

    • Control Panel:
      Allows operators to monitor and control process parameters such as temperature, airflow, spray rate, and drying time.

    • Product Discharge:
      The outlet where the dried or granulated product is collected after processing.

    Working Principle:

    • Fluidization:
      Hot air is blown through the product bed, creating a “fluidized” state where particles behave like a fluid.

    • Drying:
      The hot air evaporates moisture from the material, reducing the moisture content to the desired level.

    • Granulation:
      Binder solution is sprayed during fluidization, causing powder particles to agglomerate and form uniform granules.

    Applications of Fluid Bed Dryer Granulator:

    • Pharmaceutical Industry:

      • Granulating powders for tablet or capsule production.

      • Drying granules or pharmaceutical raw materials to the required moisture level.

      • Coating tablets or granules for protection or controlled drug release.

    • Food Industry:

      • Drying food powders, grains, and spices.

      • Granulating products such as milk powder, nutritional powders, and functional food granules.

    • Chemical & Cosmetic Industry:

      • Drying and granulating powdered chemicals such as base powders and fillers.

  • Product information

    Fluid Bed Dryer Granulator FBDG-200 manufactured by T&T MACHINERY is designed according to EU and WHO-GMP standards, meets Atex safety requirements, and helps save both production time and costs.

    "The (T&T) fluid bed dryer granulator is fully automated with PLC control and a modern touchscreen interface, ...ensuring long-term product stability."

    - Tipharco

    Fluid Bed Dryer Granulator FBDG-200
    Fluid Bed Dryer Granulator FBDG-100  manufactured by T&T MACHINERY installed at Đông Dược Việt Factory

    Video: Fluid Bed Dryer Granulator FBDG-100  manufactured by T&T MACHINERY installed at Đông Dược Việt Factory

    Advantages of T&T MACHINERY Fluid Bed Dryer Granulator FBDG-200

    1. High Efficiency:

      • Fast and uniform drying thanks to the even distribution of hot air through the material.

      • Uniform fluidization and mixing of granules, rapid drying, and no need for manual turning during the process.

    2. Reduced Production Time and Cost:

      • Drying and granulation are performed in the same equipment, saving both time and operating costs.

    3. Quality Preservation:

      • Prevents degradation or property changes of heat-sensitive materials.

      • Sampling can be done at any time without stopping the machine.

    4. Energy Saving:

      • The hot air filtration and recirculation system reduces energy consumption and operating costs.

    5. Easy Cleaning and Maintenance:

      • Designed according to WHO-GMP standards.

      • Entire machine made of SUS 304; product-contact parts made of SUS 316L (EU standard).

      • All components are detachable for easy cleaning and maintenance.

    6. Environmentally Friendly:

      • Exhaust air filtration system minimizes environmental impact.

    7. ATEX Explosion-Proof Design:

      • Explosion relief door to ensure safety in case of sudden pressure increase with ATEX certification (optional)

    8. Fully Automatic Control System:

      • Smart PLC control program.

      • High-quality Japanese touchscreen interface.

    T&T MACHINERY Fluid Bed Dryer Granulator FBDG-200
    T&T MACHINERY Fluid Bed Dryer Granulator FBDG-200

    👉 Learn more:  Many models of T&T MACHINERY Fluid bed dryer granulators

    Key clients using T&T MACHINERY Fluid bed dryer granulators: 

    • HATAPHAR – Ha Tay Pharmaceutical JSC

    • IMEXPHARM Pharmaceutical JSC

    • S.PHARM Pharmaceutical JSC

    • NAMHA Pharmaceutical JSC

    • VIDIPHA Central Pharmaceutical JSC

    • VACOPHARM Pharmaceutical JSC

    • IMC International Medical Consultant Co., Ltd.

    • DAVIPHARM – A member of Adamed Group

    • MEBIPHAR – Pharmaceutical & Medical Biology JSC

    • ABBOTT Health Care Vietnam Co., Ltd.

    • HEROPHARM – Dong Duoc 5 Pharmaceutical JSC

    • LADOPHAR – Lam Dong Pharmaceutical JSC

    • MEDIPHARCO Pharmaceutical JSC

    • APIMED Pharmaceutical JSC

    • Thanh Phat Pharmaceutical JSC

    • …and many other leading pharmaceutical manufacturers.

     

    Technical specifications of Fluid Bed Dryer Granulator FBDG-200

    Model

    Capacity (Kg/batch)

    Volume (L)

    Suction fan (Kw)

    Resistor (Kw)

    FBDG-5

    5

    22

    4

    6

    FBDG-10

    10

    30

    5.5

    18

    FBDG-20

    20

    100

    11.2

    24

    FBDG-50HT

    50

    150

    11.2

    36

    FBD-60

    60

    210

    15

    36

    FBDG-60

    60

    210

    15

    36

    FBDG-100V

    100

    300

    18.5

    54

    FBDG-120

    120

    420

    18.5

    54

    FBDG-150

    150

    450

    22

    54

    FBDG-200

    200

    670

    22

    66

    FBD-200

    200

    670

    22

    66

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