Fluid Bed Dryer Granulator FBDG-5 R&D – Easy Operation, GMP-Compliant | T&T MACHINERY

T&T MACHINERY | GMP-STANDARD
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Fluid Bed Dryer Granulator FBDG-5

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  • Fluid Bed Dryer Granulator FBDG-5, manufactured by T&T MACHINERY, is designed for laboratory use. It is highly suitable for research and development of new formulations, helping to save raw materials, allowing easy adjustments to formulas and processes, and facilitating the transition to industrial-scale production.

    Introduction of Fluid Bed Dryer Granulator FBDG-5 (R&D Fluid Bed Dryer Granulator)

    The fluid bed dryer & granulator used in R&D is a widely adopted equipment in the pharmaceutical, nutraceutical, and cosmetic-chemical industries.

    📌 1️⃣ Main Construction

    ✔️ Drying chamber made of stainless steel 304/316L, polished, GMP-compliant design.
    ✔️ Integrated PLC/HMI for automatic setting and monitoring.
    ✔️ Optional WIP/CIP (automatic washing) system to prevent cross-contamination.


    📌 2️⃣ Working Principle

    Fluidization principle: Powder or granules are placed in the drying chamber. Heated air is blown upward at a velocity high enough to “lift” the particles into suspension → creating a “fluidized bed” state.

    Granulation: Binder solution is sprayed from the top (top spray) or bottom (bottom spray) → fine powder particles adhere to each other, forming wet granules → drying takes place inside the chamber → producing uniform granules with controlled moisture.


    📌 3️⃣ Applications in R&D

    • Small scale:

    • Material saving: Reduces waste compared to large-scale production.

    • Process simulation: Parameters (temperature, airflow, spray rate, pressure) mimic full-scale production → easy scale-up.

    • Easy assembly and cleaning → ideal for research with multiple formulations.

  • Product information

    Fluid Bed Dryer Granulator FBDG-5, manufactured by T&T MACHINERY, is designed for laboratory use. It is highly suitable for research and development of new formulations, helping to save raw materials, allowing easy adjustments to formulas and processes, and facilitating the transition to industrial-scale production.

    Fluid Bed Dryer Granulator FBDG-5 T&T MACHINERY
    Fluid Bed Dryer Granulator FBDG-5 T&T MACHINERY

    Video: Fluid Bed Dryer Granulator FBDG-5 T&T MACHINERY supplied for An Phu Khang Pharmaceutical & Cosmetics JSC

     

    Advantages of the Fluid Bed Dryer Granulator FBDG-5 – T&T MACHINERY

    1️⃣ Realistic Production Simulation

    • Parameters such as temperature, airflow, and spray rate are easily adjustable, closely resembling industrial-scale processes.

    • Enables R&D data to be scaled up directly to large production machines.

    2️⃣ Consistent Granule Quality

    • Uniform hot airflow keeps the powder/granules in constant motion → stable moisture content and particle size.

    • Minimal agglomeration, high recovery rate.

    3️⃣ Material Saving

    • Very small capacity (Min 0.5 kg – Max 2 kg), ideal for testing new formulations → reduces waste of costly raw materials.

    • Rapid recovery of trial samples.

    4️⃣ Flexibility & Easy Cleaning

    • Drying chamber is easy to disassemble; filters can be changed conveniently.

    • Optional WIP/CIP (automatic washing) system → reduces cross-contamination risk → fully GMP-compliant.

    5️⃣ Safety & Excellent Control

    • Optional explosion-proof (ATEX) design when working with organic solvents.

    • Equipped with pressure relief, temperature sensors, and alarm system → safe operation.

    • Controlled by PLC/HMI with data storage (21 CFR Part 11 compliance).

    👉 See also: Other R&D pharmaceutical machines
    👉 See also: Video of T&T MACHINERY Fluid Bed Dryer Granulator


    Key Customers Using the Fluid Bed Dryer Granulator FBDG-5 – T&T MACHINERY

    • DAVIPHARM – A member of Adamed Group

    • An Phu Khang Cosmeceuticals Corp.

    • … (and more)


    Technical Specifications – Fluid Bed Dryer Granulator FBDG-5

    Model

    FLUID BED DRYER GRANULATOR FBDG-5

    Capacity

    2-5kg/ batch

    Moisture before and after drying

    25%-3%

    Dimension

    D1180 x R1060 x C2680

    Material

    The contact parts: Inox 316L. The covering and non-contact parts: Inox 304.

    Origins of components

    England, Germany, Japan.

    Heating

    By Inox 304 resistor, 9 kw

    Power

    380V 50Hz

    Bag filter

    Polyester + antistatic fabric

    Sampling port

    With in-process sampling port

    Inlet air

    Hepa filter

    Suction fan

    Motor : 4 kw,3phase, 50Hz.

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