Liquid Filling – Capping – Labeling System | Automatic & GMP-Compliant | T&T MACHINERY

Syrup Filling - Capping - Labeling system CR-2000 is a modern syrup bottling solution compliant with GMP standards, offering high productivity, ±1% filling accuracy, smart operation, and maximum safety.

Introduction to the Syrup Filling - Capping - Labeling system CR-2000

1. General Configuration

A complete integrated system typically includes:

• Automatic Filling Machine:
Piston pump or peristaltic pump with adjustable filling volume and high accuracy (±1%).
Designed for viscous solutions such as syrup.

• Automatic Capping Machine:
Rotary or clamping mechanism compatible with various cap types (screw, snap, press).
Equipped with sensors to verify cap tightness.

• Automatic Labeling Machine:
Round-label application for cylindrical bottles, or double-side/wrap-around labels.
Integrated sensors for precise label positioning.

• Connecting Conveyor:
Transfers bottles continuously between each processing station.

• Central Control System (PLC + HMI):
Controls speed, synchronizes all stations, provides easy operation and monitoring.

2. Working Principle

1. Bottles enter the system via the conveyor.

2. The filling unit doses syrup into each bottle.

3. The automatic capping unit places and tightens the cap.

4. The sealed bottle is transferred to the labeling unit.

5. Finished bottles exit from the final conveyor.

Syrup Filling & Capping machine CR-2000B is a modern bottling solution designed for precise filling and secure capping, fully compliant with GMP standards and easy to operate for pharmaceutical & nutraceutical production.

Introduction – Syrup Filling & Capping machine CR-2000B

✨ General Construction

Filling System

• 04 filling nozzles with 316L stainless-steel pistons, anti-drip design, filling accuracy ±1%.

• Flexible pneumatic cylinders for various bottle volumes.

• Optional nitrogen injection station for product preservation.

Capping System

• Automatic vibrating cap feeder, minimizing labor.

• Adjustable capping torque for different cap types.

• Safety interlock functions: no bottle → no filling; no cap → machine stops.

Bottle Conveyor & Rotary Tables

• Rotary infeed & outfeed tables synchronized with the conveyor speed for stable operation.

Control System

• Mitsubishi PLC (Japan) and 7-inch touch HMI (Germany).

Frame & Safety

• Product-contact parts made of 316L stainless steel; frame & covers in 304 stainless steel.

• Transparent acrylic safety doors for easy observation and operator safety.

• Liquid collection tray for easy cleaning and maintenance.

⚙️ Working Principle

1. Bottle Feeding:
Bottles are loaded onto the infeed rotary table and transferred to the conveyor.

2. Filling:
The piston dosing system fills the exact preset volume of syrup/pharmaceutical/nutraceutical solution into each bottle. Anti-drip valves ensure clean operation.

3. Nitrogen Injection (Optional):
Before capping, nitrogen is injected to displace O₂, extending shelf life and stabilizing product quality.

4. Cap Feeding & Capping:
The vibrating feeder automatically delivers caps to the capping head; torque-controlled motor tightens caps to the desired setting.

5. Discharge:
Finished bottles are transferred to the outfeed rotary table, ready for manual labeling or an optional automatic labeling system.

Automatic Bottle labelling machine – T&T MACHINERY
Fast and precise labeling solution for round, square, and tapered bottles, widely used in pharmaceuticals, food & beverages, and cosmetics.

📌 Product Overview

⚙️ General Structure

• Automatic labeling system: compatible with round bottles, square bottles, and tapered bottle designs.

• Smart label inspection unit: automatically detects label length and alerts for missing labels, torn labels, or sensor errors.

• HMI touch screen: user-friendly interface with error display and built-in support functions.

• Drive mechanism: synchronized motor for conveyor and labeling head to ensure accurate label placement.

• Power supply & capacity: 380V, 50Hz, 750W.

• Machine dimensions: 1600 × 800 × 1300 mm — compact design, easy to integrate into production lines.

🔄 Working Principle

1. Bottles are fed onto the conveyor and positioned.

2. Sensors detect bottle position while the system checks the label length.

3. The label feeding system dispenses labels at the correct position and rolls them onto the bottle surface.

4. If a label is missing, torn, or a sensor fault occurs → the system triggers an alert.

5. Finished bottles move to the end conveyor, ready for downstream packaging.