R&D Vacuum concentrator CD-80 | Triple Jacket, 316L Stainless Steel, Preserves Bioactivity | T&T MACHINERY

T&T MACHINERY | GMP-STANDARD
0903.845.108 - 0909.877.646 - 039.88888.39

R&D Vacuum concentrator CD-80

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  • R&D Vacuum concentrator CD-80 by T&T MACHINERY

    The R&D Vacuum concentrator CD-80, manufactured by T&T MACHINERY, is a widely used piece of equipment in the pharmaceutical, food, and cosmetic-chemical industries. It is especially designed for low-temperature concentration of solutions to preserve active ingredients, flavors, and natural colors in the raw materials.


    Introduction to R&D Vacuum concentrator CD-80

    A vacuum concentrator is a device used to reduce the volume of liquid solutions under vacuum conditions, allowing evaporation to occur at lower temperatures than normal. This method is particularly beneficial for heat-sensitive solutions such as herbal extracts, fruit juices, or biological enzymes.


    ⚙️ Main Components:

    • Concentration vessel: Typically spherical or cylindrical in shape, made from SUS 304 or 316L stainless steel.

    • Heating system: May use steam, thermal oil, or electric heating elements.

    • Vacuum system: Utilizes a vacuum pump to reduce the pressure inside the vessel.

    • Condenser unit: Cools down the evaporated vapor and recovers the solvent (commonly water or ethanol).

    • Concentrated liquid tank: Collects the final concentrated solution after processing.


    ⚙️ Working Principle of the Vacuum Concentrator:

    The system works by lowering the pressure inside the concentration vessel, which in turn decreases the boiling point of the solvent. This allows the solution to be concentrated at a reduced temperature, effectively preserving its bioactive properties, flavor, and natural aroma.

  • Product information

    R&D Vacuum concentrator CD-80 developed by T&T MACHINERY offers several key advantages, including low-temperature evaporation (below 60°C) to preserve active ingredients, solvent recovery (such as ethanol), and consistent product quality

    Advantages of the R&D Vacuum concentrator CD-80 by T&T MACHINERY

    🔥 1. Low-Temperature Concentration – Preserves Active Ingredients

    By creating a vacuum environment, solvents like water or ethanol evaporate at just 45–60°C.
    → This preserves heat-sensitive compounds such as flavonoids, alkaloids, vitamins, enzymes, and essential oils.
    → Particularly suitable for traditional herbal extracts and premium natural materials.

    👉 Learn more: Production of Herbal capsules for insomnia treatment

    T&T MACHINERY R&D Vacuum concentrator CD-80
    T&T MACHINERY R&D Vacuum concentrator CD-80

    💧 2. Minimizes Burning and Discoloration

    Compared to regular open kettles, the vacuum concentrator avoids vigorous boiling, preventing caramelization, scorching, or degradation.
    → Helps retain the natural color and flavor of the final concentrated product.

    Video: T&T MACHINERY Vacuum Concentrator CC-600


    ♻️ 3. Efficient Solvent Recovery

    After evaporation, solvent vapors are condensed back into liquid and collected in a separate tank.
    → Especially cost-effective with ethanol, allowing reuse and reducing raw material costs.


    ⚙️ 4. Automation – Easy Operation

    Can be equipped with a PLC control panel showing temperature, pressure, and vacuum level.
    → Easy to set parameters and reduces reliance on operator skill.


    🧽 5. Hygienic, Safe, and GMP-Compliant

    Constructed with SUS 304/316L stainless steel, featuring polished surfaces for easy CIP cleaning.
    → Rounded, sealed edges at all product contact points prevent residue buildup.
    → Fully compliant with hygiene standards for pharmaceuticals, food, and cosmetics.


    🧪 6. Precise Control of Concentration Volume and Ratio

    Accurate monitoring of evaporation volume and solvent recovery.
    → Makes it easy to determine the end point of concentration, ensuring batch-to-batch consistency.


    💼 7. Versatile Applications

    Applicable for concentrating:

    • Herbal extracts, traditional medicine

    • Fruit juices, honey, cosmetic essences

    • High-protein fish sauce, flavor concentrates, botanical extracts

    👉 Also explore: T&T MACHINERY R&D Microwave Dryer

     

    Key customers using T&T MACHINERY R&D Vacuum concentrator CD-80

    • Ninh Binh Pharmaceutical JSC Nibifa
    • etc.

     

    Technical specifications of R&D Vacuum concentrator CD-80

    Model

    R&D Vacuum concentrator CD-80

    Max volume

    80L

    Working volume

    40L

    Structure

    3 layers, SUS 316L & 304, mirror polished

    Heating

    Resistor 12kw

    Motor

     1,5 kw

    Control panel

    7 inch touchscreen & PLC from Japan

    0903.845.108 - 0909.877.646 - 039.88888.39
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