The R&D Vacuum concentrator CD-80, manufactured by T&T MACHINERY, is a widely used piece of equipment in the pharmaceutical, food, and cosmetic-chemical industries. It is especially designed for low-temperature concentration of solutions to preserve active ingredients, flavors, and natural colors in the raw materials.
A vacuum concentrator is a device used to reduce the volume of liquid solutions under vacuum conditions, allowing evaporation to occur at lower temperatures than normal. This method is particularly beneficial for heat-sensitive solutions such as herbal extracts, fruit juices, or biological enzymes.
Concentration vessel: Typically spherical or cylindrical in shape, made from SUS 304 or 316L stainless steel.
Heating system: May use steam, thermal oil, or electric heating elements.
Vacuum system: Utilizes a vacuum pump to reduce the pressure inside the vessel.
Condenser unit: Cools down the evaporated vapor and recovers the solvent (commonly water or ethanol).
Concentrated liquid tank: Collects the final concentrated solution after processing.
The system works by lowering the pressure inside the concentration vessel, which in turn decreases the boiling point of the solvent. This allows the solution to be concentrated at a reduced temperature, effectively preserving its bioactive properties, flavor, and natural aroma.
R&D Vacuum concentrator CD-80 developed by T&T MACHINERY offers several key advantages, including low-temperature evaporation (below 60°C) to preserve active ingredients, solvent recovery (such as ethanol), and consistent product quality.
By creating a vacuum environment, solvents like water or ethanol evaporate at just 45–60°C.
→ This preserves heat-sensitive compounds such as flavonoids, alkaloids, vitamins, enzymes, and essential oils.
→ Particularly suitable for traditional herbal extracts and premium natural materials.
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Compared to regular open kettles, the vacuum concentrator avoids vigorous boiling, preventing caramelization, scorching, or degradation.
→ Helps retain the natural color and flavor of the final concentrated product.
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After evaporation, solvent vapors are condensed back into liquid and collected in a separate tank.
→ Especially cost-effective with ethanol, allowing reuse and reducing raw material costs.
Can be equipped with a PLC control panel showing temperature, pressure, and vacuum level.
→ Easy to set parameters and reduces reliance on operator skill.
Constructed with SUS 304/316L stainless steel, featuring polished surfaces for easy CIP cleaning.
→ Rounded, sealed edges at all product contact points prevent residue buildup.
→ Fully compliant with hygiene standards for pharmaceuticals, food, and cosmetics.
Accurate monitoring of evaporation volume and solvent recovery.
→ Makes it easy to determine the end point of concentration, ensuring batch-to-batch consistency.
Applicable for concentrating:
Herbal extracts, traditional medicine
Fruit juices, honey, cosmetic essences
High-protein fish sauce, flavor concentrates, botanical extracts
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Model |
R&D Vacuum concentrator CD-80 |
|
Max volume |
80L |
|
Working volume |
40L |
|
Structure |
3 layers, SUS 316L & 304, mirror polished |
|
Heating |
Resistor 12kw |
|
Motor |
1,5 kw |
|
Control panel |
7 inch touchscreen & PLC from Japan |