Syrup Filling - Capping - Labeling system CR-2000

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Syrup Filling - Capping - Labeling system CR-2000 is a modern syrup bottling solution compliant with GMP standards, offering high productivity, ±1% filling accuracy, smart operation, and maximum safety.

Introduction to the Syrup Filling - Capping - Labeling system CR-2000

1. General Configuration

A complete integrated system typically includes:

• Automatic Filling Machine:
Piston pump or peristaltic pump with adjustable filling volume and high accuracy (±1%).
Designed for viscous solutions such as syrup.

• Automatic Capping Machine:
Rotary or clamping mechanism compatible with various cap types (screw, snap, press).
Equipped with sensors to verify cap tightness.

• Automatic Labeling Machine:
Round-label application for cylindrical bottles, or double-side/wrap-around labels.
Integrated sensors for precise label positioning.

• Connecting Conveyor:
Transfers bottles continuously between each processing station.

• Central Control System (PLC + HMI):
Controls speed, synchronizes all stations, provides easy operation and monitoring.

2. Working Principle
1. Bottles enter the system via the conveyor.
2. The filling unit doses syrup into each bottle.
3. The automatic capping unit places and tightens the cap.
4. The sealed bottle is transferred to the labeling unit.
5. Finished bottles exit from the final conveyor.

Product information

Syrup Filling - Capping - Labeling system CR-2000 – T&T MACHINERY is a modern syrup bottling solution compliant with GMP standards, offering high output capacity, ±1% filling accuracy, smart operation, and maximum safety.

Syrup Filling - Capping - Labeling system CR-2000

Cough Syrup Types

Video: T&T MACHINERY Syrup Filling - Capping - Labeling system CR-2000

Learn more: T&T MACHINERY liquid medicine production line

Advantages of the Syrup Filling - Capping - Labeling system CR-2000 – T&T MACHINERY

1️⃣ High Output & Flexibility

Average output of 2,000 bottles/hour, suitable for both mid- and large-scale production.
Easy cylinder changeover and adjustable nozzle height/spacing for different bottle formats (PET or glass).

2️⃣ Superior Filling Accuracy

316L stainless steel filling pistons for durability and pharmaceutical-grade hygiene.
Filling accuracy ±, reducing material loss.
Anti-drip valve prevents product waste and keeps the line clean.

T&T MACHINERY Syrup Filling - Capping - Labeling system CR-2000

3️⃣ Automation & Easy Operation

Filling volume and speed adjustable directly on the touch screen.
PLC & servo motor control ensures stable operation and flexible programming.

4️⃣ Efficient Capping System

Automatic vibrating cap feeder reduces manual labor.
Torque-controlled capping head ensures tight, secure caps.
Safety interlocks: no bottle → no fill; no cap → machine stops, preventing production errors.

5️⃣ Integrated, Safe & Hygienic Design

Transparent acrylic guarding → easy monitoring and operator safety.
Integrated liquid collection tray for quick cleaning.
Product-contact parts in 316L stainless steel, with remaining structure in 304 stainless steel → corrosion resistance and GMP compliance.

6️⃣ Expandable & Optional Features

Optional nitrogen injection station for better preservation.
Infeed and outfeed rotary tables feature adjustable motor speed synchronized with the conveyor.
Compact footprint (2500 × 1250 × 1750 mm) optimized for factory space.

Key customers using T&T MACHINERY Syrup Filling - Capping - Labeling system CR-2000

Ninh Bình NIBIFA Pharmaceutical JSC
etc.

Technical specifications of Syrup Filling - Capping - Labeling system CR-2000

Model	Syrup Filling & Capping machine CR-2000B
Touch screen	7 inch color
PLC	Mitsubishi - Japan
Capacity	Max 2000 pcs/h
Filling heads	4 heads
Filling range	50-150ml or 150-250ml
Filling Piston	Inox 316L, Anti-drip valve
Volume adjustment	On touch screen via Motor Servo
Accuracy	±
Nitrogen filling	Option
Cap feeder	Automatic cap feeder
Cap squeezing	1 head
Voltage	380V/220V, 50Hz
Motor	1,5 kW
Material	Inox 316L (contact part), Inox 304 (covering)
Dimension	L 2500mm x W 1250mm x H 1750mm
Labelling machine	Speed 30-80 pcs/min
Label dimension	W:10-150mm, L: 15-300mm

ASSOCIATED EQUIPMENT

Syrup Filling - Capping - Labeling system CR-2000 | High Output, Fully Automatic | T&T MACHINERY

Syrup Filling - Capping - Labeling system CR-2000

Introduction to the Syrup Filling - Capping - Labeling system CR-2000

1. General Configuration

2. Working Principle

Advantages of the Syrup Filling - Capping - Labeling system CR-2000 – T&T MACHINERY

1️⃣ High Output & Flexibility

2️⃣ Superior Filling Accuracy

3️⃣ Automation & Easy Operation

4️⃣ Efficient Capping System

5️⃣ Integrated, Safe & Hygienic Design

6️⃣ Expandable & Optional Features

Key customers using T&T MACHINERY Syrup Filling - Capping - Labeling system CR-2000

Technical specifications of Syrup Filling - Capping - Labeling system CR-2000