Video: T&T MACHINERY Syrup preparation system SR-1000 installed at NIBIFA
Introduction to the Syrup preparation system SR-1000
The Syrup preparation system SR-1000, manufactured by T&T MACHINERY, is an industrial-grade system widely used in the pharmaceutical, health supplement, and beverage industries.
The system is designed for cooking, dissolving, mixing, heating, and cooling syrup solutions in full compliance with GMP standards.
📌 1️⃣ Main Components
Three-layer mixing tank:
Inner layer made of high-grade stainless steel in direct contact with the product
Middle layer equipped with electric heating elements
Outer insulation layer to maintain stable temperature and reduce energy consumption
Heating & cooling system:
Fully automatic operation, ensuring precise temperature control according to set parameters.
Agitation system:
Equipped with a variable-frequency motor (inverter control), allowing flexible speed adjustment to ensure uniform mixing and complete dissolution of ingredients.
Material inlet & observation port:
Convenient design for raw material feeding, process monitoring, and sampling during production.
Integrated CIP cleaning system:
Built-in Cleaning-In-Place (CIP) system enables fast, safe, and time-saving cleaning.
Electrical cabinet & control panel:
Fitted with PLC and modern touchscreen HMI, allowing easy monitoring and full process control.
Safety valves & sensors:
Includes discharge valves, safety valves, temperature and pressure sensors to ensure safe and stable operation.
📌 2️⃣ Operating Principle
Material loading:
RO water and sugar/pharmaceutical ingredients are pumped or fed through the material inlet.
Heating & dissolution:
Electric heating elements transfer heat through the jacket while continuous agitation ensures complete dissolution of sugar and active ingredients.
Measurement & control:
Sensors continuously monitor temperature, and the PLC automatically regulates system parameters.
Sanitization & sterilization:
The solution is maintained at 80–90°C to ensure microbial safety.
Cooling:
Cooling water is supplied through an automatic pneumatic valve system to rapidly reduce temperature.
Discharge:
The finished product is discharged via the outlet valve or sampling valve for quality inspection.
📌 3️⃣ Applications of the Syrup Preparation System
Production of cough syrups, vitamin syrups, and pharmaceutical liquid solutions
Food & beverage applications: concentrated fruit juices, beverage syrups
Preparation of liquid cosmetic raw materials
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Product information
Syrup preparation system SR-1000, manufactured by T&T MACHINERY, is an industrial system specifically designed for the pharmaceutical, health supplement, and beverage industries.
It is used for cooking, dissolving, mixing, heating, and cooling syrup solutions in compliance with GMP standards.
Syrup preparation system SR-1000 by T&T MACHINERY installed at Nibifa
"The syrup production equipment at the factory is fully automated at all stages, operating in a completely closed system. It is designed for convenient operation, easy cleaning, safe and hygienic processing, ensuring product quality and safety."
Advantages of the Syrup preparation system SR-1000 – T&T MACHINERY
1️⃣ Compliant with GMP–WHO and EU-GMP standards
→ The tank and all product-contact parts are made of high-grade stainless steel, offering excellent corrosion resistance, easy cleaning, and absolute safety for pharmaceutical and food applications.
2️⃣ Fully automated operation
→ Heating, cooling, mixing, and temperature control are fully programmed via PLC touchscreen control, reducing human error and saving labor costs.
3️⃣ Efficient heating & mixing performance
→ Rapid heating system combined with optimally designed agitators ensures complete dissolution of ingredients, producing clear, smooth, and homogeneous syrup solutions.
4️⃣ Energy & material saving
→ Three-layer insulated tank structure provides excellent heat retention, minimizes heat loss, reduces material waste, and lowers operating costs.
T&T MACHINERY Syrup preparation system SR-1000
5️⃣ Absolute operational safety
→ Equipped with gauges, sensors, safety valves, and pressure relief mechanisms to ensure stable operation and protect both equipment and operators.
6️⃣ Easy cleaning & maintenance
→ Integrated CIP spray ball allows in-place cleaning without complex disassembly, reducing downtime and extending equipment lifespan.
7️⃣ User-friendly design
→ Observation window, internal lighting, sampling valve, and wide material inlet facilitate easy operation and effective quality control.
8️⃣ International reliability
→ Electrical and control components sourced from Japan, EU, and ABB, supplied with CO & CQ certificates of European origin, providing full confidence during GMP audits and inspections.
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Factory: 174 Dang Cong Binh St., Xuan Thoi Son Ward, Ho Chi Minh City, Vietnam
Registered Office: 82 Giai Phong St., Tan Son Nhat Ward, Ho Chi Minh City, Vietnam
+84.903845108 | +84.398888839 | +84.909877646 
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